Single axis metal cutting What is it in detail Documentation

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1 Single axis metal cutting What is it in detail Documentation
Agenda Welcome What is an Indradrive What to retrofit Solution today Single axis metal cutting What is it in detail Documentation Demonstration Solution Tomorrow Electric Drives and Controls Oct / SIM /Knudson

2 IndraMotion for Trans ..available in BRC Intranet …
Electric Drives and Controls Oct / SIM /Knudson

3 IndraMotion for Trans ..available in BRC Intranet …(click on image for link)
Electric Drives and Controls Oct / SIM /Knudson

4 What is it? IndraMotion for Trans
Pre-engineered software solution package for Indradrive Targeted for single axis metal cutting solutions New single axis solutions & Retrofit of IP65 Trans-01 blue box + DSC drive Modular Trans-01 + TVM/TDM drive Modular Trans-01 + KDV/KDS drive Single axis Trans-01D Electric Drives and Controls Oct / SIM /Knudson

5 Indradrive Product Overview
Power sections Converters HCS Inverters HMS/HMD Supply units HMV 1,5…75 kW (1 Infeeding and regenerating 18…120 kW (1 Converters and inverters can be combined Supply units and inverters can be combined Control sections Basic FIXED CONFIGURATION CONFIGURABLE Advanced OPEN LOOP CSB01.1N-FC… ANALOG CSB01.1N-AN… PROFIBUS CSB01.1N-PB… SERCOS UNIVERSAL* SINGLE AXIS CSB01.1C-… DOUBLE AXIS CDB01.1C-… CSH01.1C-… * ANALOG- / PARALLEL-Interface Firmware Basic set Open Loop Closed Loop Extension sets Servo Synchronization Main spindle IndraMotion MLD Single and multi axis motion logic nach IEC 61131 Technologie contains all functions for standard applications Friction and backlash compen-sation, axis fault and encoder fault correction, caliper, etc. Virtual gearbox, virtual cam disk, real and virtual master, etc. . Spindle positioning, gearbox shifting, drive-controlled gearbox swivelling Based on MLD: e.g. winder, register control, tension control, productivity agent, travelling machining etc. Motion Logic Motors IndraDyn S Synchronous servo motors up to 230 Nm IndraDyn A Asynchronous servo motors up to 100 kW IndraDyn L Synchronous linear motors up to N IndraDyn T Synchronous torque motors up to Nm IndraDyn H High-speed motors up to min-1 Gear boxes Planetary gearboxes for standard and high-end applications Accessories EMC - Line choke - Line filter Motor filter - Shielding Energy - Brake units - Brake resistors - Additional capacities Connections Power cable Encoder cable - Bus connectors Operation - Standard, comfort and external panels Engineering IndraWorks - IndraSize Electric Drives and Controls Oct / SIM /Knudson PRM2 / Th.Fey

6 Designed to be future proof
Basic Drive Structure Designed to be future proof Each drive is divided into two sections 1. Power stage section 2. Control section Electric Drives and Controls Oct / SIM /Knudson

7 Indradrive Power Sections
Different Size power Sections. Same size control Sections Electric Drives and Controls Oct / SIM /Knudson PRM2 / Th.Fey

8 Case B: “Blue Box” Trans Case C: Trans01D (single axis)
IndraMotion for Trans Solution Overview Single positioning axis + optional spindle Case B Case A Retrofit targets: Case A: Modular Trans Case B: “Blue Box” Trans Case C: Trans01D (single axis) New Applications Case C Machine Station Electrical Enclosure PLC system Digital I/O ‘ s CTA10 T V D S R A N 1D MDD Motor Electric Drives and Controls Oct / SIM /Knudson

9 Life cycle overview Drive products
open sales support DIAX02 DDS/DKS MDD/2AD (exc. DKR) DIAX03 DDS/DKR 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 Development DIAX04 MHD/MKD/2AD ANAX TVM/TDM MAC IndraDrive MSK/MAD (MKD/MHD) Market Introduction 1..2 year phase over time from open sale to support Support for 10 years & longer if parts available DIAX01 DKCx.3 87 .. 75 Electric Drives and Controls Oct / SIM /Knudson

10 Life cycle overview Metal cutting controllers
open sales support MTC200 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 Development MTX Support for 10 years & longer if parts available MT-CNC 87 80 75 Trans-01D Trans-01 IndraMotion for Trans Market Introduction TRANS200 1..2 year phase over time from open sale to support Electric Drives and Controls Oct / SIM /Knudson

11 Service cycle of old product
TVM /  TDM and MAC motor Products are from the analog NAX family. The estimated end of service is end of 2011 due to component shortage. BRC Germany offers to end users a preventive product overhaul before the service will end and we guarantee in combination with the product overhaul an extension of the service ability until 2016. Trans-01 Modular Service ability is very limited since 2005 due to component obsolescence. DKS / MDD / CLC-D  Products belong to the DIAX02 generation. The estimated end of service is end of 2013. DKC*.1  Service ability exists until about 2013. Electric Drives and Controls Oct / SIM /Knudson

12 IndraMotion for Trans Solution Overview Modular Trans
Electric Drives and Controls Oct / SIM /Knudson

13 IndraMotion for Trans Solution Overview Trans 01 Blue Box
Electric Drives and Controls Oct / SIM /Knudson

14 IndraMotion for Trans Solution Overview
Easy solution Case A Case C Integrator or OEM built IP65 solution Case B Electric Drives and Controls Oct / SIM /Knudson

15 IndraDrive C: Power Sections Overview
HCS02.1 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.1E-W0350 i.p. Electric Drives and Controls Oct / SIM /Knudson

16 IndraDrive Comparison to DIAX04 & Ecodrive03
Modular and Compact types: 490 mm 315 mm 265 mm HCS mm HCS mm HMV/HMS/HMD HCS 03 HCS 02 *total needed dimension 360 mm Ecodrive 03 265 mm xxx mm 540 mm Diax 04 308 mm xxx mm Electric Drives and Controls Oct / SIM /Knudson

17 IndraDrive Comparison to TVM/TDM and DIAX02
Modular and Compact types: 490 mm 315 mm 265 mm HCS mm HCS mm HMV/HMS/HMD HCS 03 HCS 02 *total needed dimension 390 mm TVM/TVD 325 mm xxx mm DIAX02 DKS DIAX02 DDS 390 mm 355 mm 260 mm 325 mm xxx mm xxx mm Electric Drives and Controls Oct / SIM /Knudson

18 IndraDyn S Sizes MSK100/101 MSK070/071 MSK060 MSK050 MSK040 MSK030
AH AH A B D E F H Predecessor 27 54 152,5…188 9 40 63 98,5 MxD025 SF(R)-A0 41 82 155,5…185,5 14 50 95 124,5 MxD041 SF(R)-A1 49 98 173…203 19 95 115 134,5 SF(R)-A2 58 116 181…226 24 95 130 156 MxD071 MAC071 70 140 238…352 32 130 165 202 MxD09x MAC9x 96 192 368…502 32/38 130/180 215 211,5/258 MxD11x MAC11x Electric Drives and Controls Oct / SIM /Knudson PRM2 / Th.Fey

19 IndraMotion for Trans Solution CSH01.2C-PL-xxx-xxx-CCD-xx-S-xx-FW
RKB0004 Encoder feedback Station PLC IND3064/xx Existing I/O Line Filter NFD 480VAC 3 phase Electric Drives and Controls Oct / SIM /Knudson

20 IndraMotion for Trans Solution Drives in existing cabinet, Case A & C
Benefits Very easy and fast integration into existing cabinet Metal cutting programming similar to Trans-01 Use of uniform IndraDrive and VCP08.2 hardware Pre-engineered solution for Motion (progr. blocks, rapid/feed, absolute/incremental, position, feedrate, aux functions, tool length offset, reverse vectors, jumps, etc.) HMI (motion editor, NC-block screen; diagnostics, IO status, parameter setup, jogging, setting absolute reference, help screens) User can make adaptations by use of uniform IndraLogic Connectivity to supervisory PLC Discrete IO like Trans-01 (Trans-01D also possible) Fieldbus (Profibus, DeviceNet) optional Ethernet TCP/IP to Laptop SERCOS III to spindle drive (instead of analog value) Control know how from the company that created the Trans single axis metal cutting solution Electric Drives and Controls Oct / SIM /Knudson

21 IndraMotion for Trans Solution Drives in existing cabinet, Case A&C
What to look out for… System is signal compatible to Trans-01 documentation Open source code allows adaptation to “undocumented features” Works for single axis plus spindle via SERCOS III Multi axes solutions are MTX Compact, TK-1, or Trans200 Rewiring of the signal wires in the cabinet very low sink current of 5mA of IndraDrive inputs may not switch 24VDC outputs of the old 3rd party PLC cards (pull down resistors) Encoder, power cable are new. 220V incoming should be increased to 480V in order to remove RPM restrictions Drive will need to be in a cabinet No Trans-01 PIM support (used very seldom) BCD support only with MD1/MD2 option. (Excludes SERCOS III spindle.) Electric Drives and Controls Oct / SIM /Knudson

22 IndraMotion for Trans Solution Replacing IP65 drives, Case B
Benefits Easy for OEM/Integrator to design and built IP65 enclosure solution Metal cutting programming similar to Trans-01 Use of uniform IndraDrive and VCP08.2 hardware Pre-engineered solution for Motion (progr. blocks, rapid/feed, absolute/incremental, position, feedrate, aux functions, tool length offset, reverse vectors, jumps, etc.) HMI (motion editor, NC-block screen; diagnostics, IO status, parameter setup, jogging, setting absolute reference, help screens) User can make adaptations by use of uniform IndraLogic Connectivity to supervisory PLC Discrete IO like Trans-01 (Trans-01D also possible) Fieldbus (Profibus, DeviceNet) optional Ethernet TCP/IP to Laptop SERCOS III to spindle drive (instead of analog value) Control know how from the company that created the Trans single axis metal cutting solution Electric Drives and Controls Oct / SIM /Knudson

23 IndraMotion for Trans Solution Replacing IP65 drives, Case B
What to look out for… Rexroth does not provide the IP65 ready to install cabinet version System is signal compatible to Trans-01 documentation Open source code allows adaptation to “undocumented features” Works for single axis plus spindle via SERCOS III Multi axes solutions are MTX Compact, TK-1, or Trans200 Rewiring of the signal wires in the cabinet very low sink current of 5mA of IndraDrive inputs may not switch 24VDC outputs of the old 3rd party PLC cards (pull down resistors) Encoder, power cable are new. 220V incoming should be increased to 480V in order to remove RPM restrictions BCD support only with MD1/MD2 option. (Excludes SERCOS III spindle.) Drive will need to be in a cabinet No Trans-01 PIM support (used very seldom) Example: Drive + HMI in IP65 enclosure done by integrator Electric Drives and Controls Oct / SIM /Knudson

24 IndraMotion for Trans Images from Peugeut
Electric Drives and Controls Oct / SIM /Knudson

25 IndraMotion for Trans Typical equipment…
Amplifier: (size depending on existing 3-phase, drive & motor size) 1 * HCS0x.1E-W0xxx-A-03-NNNV plus filter, choke and accessories Controller section examples: 1 * CSH01.2C-PL-ENS-NNN-CCD-NN-S-NN-FW; R   Ethernet to VCP08.2 and Laptop; parallel I/O 1 * CSH01.1C-PL-ENS-MD1-NNN-NN-S-xx-FW RS232 to VCP08.2 or Laptop (startup more cumbersome); parallel I/O 1 * CSH01.2C-PB-ENS-NNN-CCD-NN-S-NN-FW; R Ethernet to VCP08.2 and Laptop; Profibus to the PLC 1 * CSH01.2C-CO-ENS-NNN-CCD-NN-S-NN-FW Ethernet to VCP08.2 and Laptop; DeviceNet to the PLC Firmware 1 * FWA-INDRV*-MPH-04VRS-D5-1-NNN-ML Software SWA-IM*MLD-T01-01VRS-D0-CD650-COPY – end user site license SWA-IWORKS-IL*-03VRS-D0-CD650 or higher for each Eng. PC SWA-VIC*PC-INB-02VRS-D0-CD650 if changes to the screens desired Electric Drives and Controls Oct / SIM /Knudson

26 IndraMotion for Trans Solution Sales information
It is a BRC US only product (not from BRC Lohr) First project in week of July : Briggs & Stratton – 3 Trans-01 modular Integrator: Briggs & Stratton and HiTech Sales Tools SWA-IM*MLD-T01-01VRS-D0-CD650-COPY (BRC US: PN ) site license per end user location “open source” PLC and HMI code Brochure Documentation Sales status: AV since 10/2006 Electric Drives and Controls Oct / SIM /Knudson

27 IndraMotion for Trans What is on the solution CD?
SWA-IM*MLD-T01-01VRS-D0-CD650-COPY Must be ordered 1x per location Contains Archive Indraworks project (PLC project) Archive of Drive parameters to set basics Further adaptation to actual axis specifics will be required VCP program file Downloaded via USB memory stick Documentation Including start up instructions, Programming Motion program via VCP, I/O Description and signal layout. HMI source code (Visual Composer project) NOT included, but necessary IndraWorks is required for setup and program download Visual Composer required where modification is desired Electric Drives and Controls Oct / SIM /Knudson

28 IndraControl VCP 08.2 HMI for IndraMotion for Trans
1 2 3 4 FOUR BASIC MENUS (OPERATIONS) Electric Drives and Controls Oct / SIM /Knudson

29 IndraControl VCP 08.2 HMI for IndraMotion for Trans
Electric Drives and Controls Oct / SIM /Knudson

30 IndraMotion for Trans HMI - Main Menu
M function status screen allows to monitor M functions on the machine. Spindle / BCD is selectable through setup. If none selected this page is suppressed. Electric Drives and Controls Oct / SIM /Knudson

31 IndraMotion for Trans HMI - Main Menu
M-functions and Jump conditions can get the short description on the associated pages of MAIN level Tool corrections are set through the pages in the MAIN level. Electric Drives and Controls Oct / SIM /Knudson

32 IndraMotion for Trans HMI - PROGram Menu
1 Electric Drives and Controls Oct / SIM /Knudson

33 IndraMotion for Trans HMI - PROGram Menu
1 Program edit screen: NEXT / PREV buttons increment / decrement the block number. Spindle / BCD elements of the block. Spindle option is available with the cross-communication hardware. Electric Drives and Controls Oct / SIM /Knudson

34 PROGram Menu 1 Program overview screen: data from previous, current and following block. Help screen for Program View Electric Drives and Controls Oct / SIM /Knudson

35 IndraMotion for Trans HMI - DIAGnostics Menu
2 Diagnostics: Main menu Diagnostics: Firmware data The active error message field Diagnostics: Clock setup page Electric Drives and Controls Oct / SIM /Knudson

36 IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints
Integrated clear text diagnostic + service matrix information ! Prioritized display for Remedy Hints Open for OEM/Integrator type service hints ! Electric Drives and Controls Oct / SIM /Knudson

37 IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints
New menu of the “Diagnostics” level  ‘DRIVE messages’… Message as it appears on the drive display Actual drive message Up to 8 troubleshooting hints as published in the IndraDrive documentation … and the associated Help screen Electric Drives and Controls Oct / SIM /Knudson

38 IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints
Simple integration with a FunctionBlock . Drive diagnostics message/warning/error is read The diagnostics hints are extracted from structure and inserted as text into hints array. (Output: ar_Further_INFO) OEM hints are inserted as required through the OEM_Hint_x input. The output can be truncated as desired through i_MaxLength input. Note: Through the input str_DiagType one can select which messages should be processed in the FB. Electric Drives and Controls Oct / SIM /Knudson

39 IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints
Simple integration with a text structure allows other languages if need be List of standard diagnostics hints are provided via a PLC data structure. (Last two entries reserved for OEM hints.) Electric Drives and Controls Oct / SIM /Knudson

40 IndraMotion for Trans HMI - I/O Menu
3 With the BCD enabled, one can define 16 BDC functions. Electric Drives and Controls Oct / SIM /Knudson

41 IndraMotion for Trans HMI - SETUP Menu
4 Electric Drives and Controls Oct / SIM /Knudson

42 IndraMotion for Trans HMI - Password Screen and Help screens
Electric Drives and Controls Oct / SIM /Knudson

43 IndraMotion for Trans Solution Q2 / 2007 … Development status
Version 2 planned for Q2 / 2007 Main goals: Motion based on PLC-Open function blocks. Project archive and NC program save on the MMC card. (Waiting for file save feature of MPH-05VRS firmware.) Enhanced diagnostics through the VCP08 panel: Access to drive diagnostic memory parameters Synchronization of the drive diagnostics with the VCP08 clock. Implementation of multi station display capabilities of VCP08 (further reduction of the installation cost) Addition of the basic drive tuning and backlash compensation screen. Electric Drives and Controls Oct / SIM /Knudson

44 The Drive & Control Company
Thank you for your attention Electric Drives and Controls Oct / SIM /Knudson