MEETING BRUSSELS MARCH 14, 2013 CURRENT STATUS OF WG1 CHEMICAL OPERATOR J. Seibold, SBG Dresden mbH

Development of Units of Learning Outcome ECVET chemistry algorithm for the creation of units of learning outcomes Creating Work Tasks to verify according to CREDCHEM template

Structure of Units of Learning Outcome ULO 1 Executing internal logistics   ULO 2 Conducting processes ULO 3 Participating in quality control and customer orientation ULO 4 Executing maintenance and repairs

Subdivision of ULO 2 ULO 2 Conducting processes ULO 2.1 Conducting physical processes ULO 2.2 Conducting chemical processes ULO 2.3 Conducting biological processes

Outline ULO2.1 Conducting physical processes Thermal core processes ULO2.1-1.1 Heating and Cooling   ULO2.1-1.2 Vaporization ULO2.1-1.3 Distillation ULO2.1-1.4 Rectification ULO2.1-1.5 Extraction ULO2.1-1.6 Absorption ULO2.1-1.7 Crystallization ULO2.1-1.8 Adsorption ULO2.1-1.9 Membraneprocesses ULO2.1-1.10 Drying ULO2.1-1.11 Freeze-drying ULO2.1-1.12 Sublimation ULO2.1-1…. ULO2.1-2 Mechanical core processes ULO2.1-2.1 Filtration   ULO2.1-2.2 Mixing ULO2.1-2.3 Screening ULO2.1-2.4 Comminution ULO2.1-2.5 Conveyance ULO2.1-2.6 Centrifugation ULO2.1-2.7 Dispersing ULO2.1-2…. ULO2.1-3 EI&C-technology ULO2.-3.1 P&I diagram   ULO2.1-3.2 Automation technology ULO2.1-3.3 Measurement technique ULO2.1-3.4 Control technology ULO2.1-3…. work tasks laboratory work tasks technical center work tasks production

ULO2.1: Survey of available work tasks ULO2.1-1.1.1 Manual and automatic tempering of fluids ULO2.1-1.1.2 Temperature Mixing ULO2.1-1.3.1 Distillation of a mixture of ethanol and water ULO2.1-1.4.1 Rectification of a mixture of methanol and water ULO2.1-1.5.1 Extraction of CuSO4 ULO2.1-1.7.1 Recrystallization of boric acid ULO2.1-1.7.2 Crystallization (example: copper(II) sulphate) ULO2.1-2.1.1 Filtration of calcium carbonate at low pressure ULO2.1-2.2.1 Preparation of a solution of salt in water with subsequent filtration ULO2.1-2.2.2 Homogenization of a solution of salt in water ULO2.1-2.2.3 Production task: batch production of wood protection, universal primer and metal protective lacquer ULO2.1-2.4.1 Comissioning practice of the cutting mill SM 300 ULO2.1-2.4.2 Comissioning practice of the Ultra Centrifugal Mill ZM200 ULO2.1-2.4.3 Commissioning practice of the impact mill pulverisette14 ULO2.1-2.5.1 Filling and emptying the training and examination equipment ULO2.1-2.5.2 Compiling characteristic curves of pumps ULO2.1-3.1.1 Compilation of a piping and instrumentation diagram ULO2.1-3.2.1 Production task paint filling using a robot ULO2.1-3.3.1 Marking points of EI&C ULO2.1-3.3.2 Compilation of a calibration curve for a resistance thermometer Pt100 ULO2.1-3.3.3 Measurement of fluid flow and adjusment of control valve ULO2.1-3.4.1 Influence of control parameters ULO2.1-3.4.2 Scaling of a controller

Outline ULO2.2 Conducting chemical processes Inorganic reactions ULO2.2-1.1 Oxidation und reduction   ULO2.2-1.2 Complex forming reactions ULO2.2-1.3 Acid-base-reactions ULO2.2-1.4 Percipitation ULO2.2-1.5 Solid state reaktions ULO2.2-1.6 Photochemical reactions ULO2.2-1.7 Ion exchange reactions ULO2.2-1.8 Hydratiion reactions ULO2.2-1.9 Elektrolysis ULO2.2-1.10 Fused salt electrolysis ULO2.2-1…. ULO2.2-2 Organic reactions ULO2.2-2.1 Addition   ULO2.2-2.2 Substitution ULO2.2-2.3 Elimination ULO2.2-2.4 Relocation ULO2.2-2.5 Alkylation ULO2.2-2.6 Isomerisation ULO2.2-2.7 Polymerisation ULO2.2-2.8 Esterification ULO2.2-2.9 Saponification ULO2.2-2…. work tasks laboratory work tasks technical center work tasks production

ULO2.2: Survey of available work tasks ULO2.2-1.2.1 Preparation of ammonium magnesia phosphate ULO2.2-1.3.1 pH-value – adjustment (example: neutralization of citric acid with a sodium hydroxide solution) ULO2.2-1.3.2 Production of sodium tartrate by neutralization of NaOH with tartaric acid ULO2.2-1.4.1 Synthesis of calcium carbonate by percipitation of sodium carbonate via calcium chlodride ULO2.2-2.8.1 Synthesis of ethyl benzoate ULO2.2-2.9.1 Saponification of vegetable/ plant oils

Outline ULO2.3 Conducting biological processes Cultivation of bacteria ULO2.3-1.1 Cultivation of Escherichia coli for the production of L-phenylalanine   ULO2.3-1.2 Cultivation of Corynebacterium glutamicum for the production of glutamic acid ULO2.3-1.3 Cultivation of Streptomyces aureofaciens production of tetracycline ULO2.3-1... ULO2.3-3 Cultivation of animal cells ULO2.3-3.1 Cultivation of hybridoma cell lines for the production of monoclonal antibodies   ULO2.3-3.2 Cultivation of baby hamster kidney (BHK) cell lines for the production of vaccines ULO2.3-3... ULO2.3-4 Culturing of plant cells   ULO2.3-4.1 Cultivation of Chlorella vulgaris for the production of biomass ULO2.3-4.2 Cultivation of Lemna minor for biopharmaceutical production ULO2.3-4.3 Cultivation of Physcomitrella patens for biopharmaceutical production ULO2.3-4... ULO2.3-2 Cultivation of fungi ULO2.3-2.1 Cultivation of Saccharomyces cerevisiae for the production of ethanol   ULO2.3-2.2 Cultivation of Aspergillus niger for the production of citric acid ULO2.3-2.3 Cultivation of Penicillium camemberti the production of biomass ULO2.3-2.4 Cultivation of Penicillium roqueforti for production of biomass ULO2.3-2... work tasks laboratory work tasks technical center work tasks production

ULO2.3: Survey of available work tasks ULO2.3-2.1Cultivation of Saccharomyces cerevisiae for the production of ethanol

Structure of Learning Outcome Units ULO 1 Executing internal logistics   ULO 2 Conducting processes ULO 3 Participating in quality control and customer orientation ULO 4 Executing maintenance and repairs

Outline ULO3 Participating in quality control Taking samples ULO3-1.1 Sample preparation   ULO3-1.2 ULO3-1.3 Postprocessing samples ULO3-1…. ULO3-2 Samples analysis ULO3-2.1 Measuring temperatures   ULO3-2.2 Determining densities ULO3-2.3 Determining conductivity ULO3-2.4 Measuring pH-values ULO3-2.5 Determining refractive indices ULO3-2.6 Determining smell, color and turbidity ULO3-2.7 Determining total and dry residue at filtration ULO3-2.8 Determning of acid capacity ULO3-2.9 Determing all deposited substances ULO3-2.10 Determining the total germination index ULO3-2…. ULO3-3 Participating in quality control   ULO3-3.1 Applying rules of quality management ULO3-3.2 Statistical quality control ULO3-3.3 Concepts of quality control ULO3-3.4 Checking of quality management ULO3-3.5 Validating a process ULO3-3…. work tasks laboratory work tasks technical center work tasks production

ULO3: Survey of available work tasks ULO3-1.2.1 Taking and conserving samples ULO3-1.2.2 Work task from production: Taking samples from tanks ULO3-1.2.3 Work task from production: Taking samples from a tub ULO3-2.1.1 Determination of the temperature in the absorber liquids ULO3-2.2.1 Determining densities via areometers in various solutions ULO3-2.2.2 Determining densities of solids via pycnometer ULO3-2.3.1 Checking conductivity of fluids ULO3-2.4.1 Measuring pH-values in waste water samples ULO3-2.6.1 Analysing smell, color tint and turbidity of process water ULO3-2.9.1 Analysing sediment volume according to DIN 38409 H9 ULO3-2.10.1 Bacteriological examination of water in the technical center

Development of the ULOs ECVET chemistry algorithm for the creation of units of learning outcomes Analysing work tasks Process Operator CP ULO 1 Executing internal logistics ULO 2 Conducting processes ULO 3 Participating in quality control ULO 4 Executing maintenance and repairs

general description of learning outcomes Theoretical and practical testing of ULOs general description of learning outcomes validation verification of ULOs production laboratory technical center testing testing creating job-related tasks creating assessment tools

creating assessment tools ULO 1 Executing internal logistics ULO 2 Conducting processes ULO 3 Participating in quality control ULO 4 Executing maintenance and repairs

Example for practical assessment ULO 3 Participating in quality control Work Task ULO3-2.2.1 Determining densities via areometers in various solutions Adapted assessment

Thank you very much for your attention! Ende

Work tasks at the technical center: ULO2.1-1.1 Heating and cooling ULO2.1-1.1.1 Manual and automatic tempering of fluids ULO2.1-1.1.2 Temperature Mixing

Work tasks at the technical center: ULO2.1-1.3 Distillation ULO2.1-1.3.1 Distillation of a mixture of ethanol and water

Work tasks at the technical center: ULO2.1-1.4 Rectification ULO2.1-1.4.1 Rectification of a mixture of methanol and water

Work tasks at the laboratory: ULO2.1-1.5 Extraction ULO2.1-1.5.1 Extraction of CuSO4

Work tasks at the technical center: ULO2.1-1.7 Crystallization ULO2.1-1.7.1 Recrystallization of boric acid

Work tasks at the laboratory: ULO2.1-1.7 Crystallization ULO2.1-1.7.2 Crystallization (example: copper(II) sulphate)

Work tasks at the laboratory: ULO2.1-2.1 Filtration ULO2.1-2.1.1 Filtration of calcium carbonate at low pressure

Work tasks at the technical center: ULO2.1-2.2 Mixing ULO2.1-2.2.1 Preparation of a solution of salt in water with subsequent filtration ULO2.1-2.2.2 Homogenization of a solution of salt in water

Work tasks production: ULO2.1-2.2 Mixing ULO2.1-2.2.3 Production task: batch production of wood protection, universal primer and metal protective lacquer

Work tasks at the technical center: ULO2.1-2.4 Comminution ULO2.1-2.4.1 Comissioning practice of the cutting mill SM 300 ULO2.1-2.4.2 Comissioning practice of the Ultra Centrifugal Mill ZM200 ULO2.1-2.4.3 Commissioning practice of the impact mill pulverisette14

Work tasks at the technical center: ULO2.1-2.5 Conveyance ULO2.1-2.5.1 Filling and emptying the training and examination equipment ULO2.1-2.5.2 Compiling characteristic curves of pumps

Work tasks at the technical center: ULO2.1-3.1 P&I Diagram ULO2.1-3.1.1 Compilation of a piping and instrumentation diagram

Work tasks production: ULO2.3-3.2 Automation technology ULO2.1-3.2.1 Production task paint filling using a robot

Work tasks at the technical center : ULO2-3.3 Measurement technique ULO2.1-3.3.1 Marking points of EI&C ULO2.1-3.3.2 Compilation of a calibration curve for a resistance thermometer Pt100 ULO2.1-3.3.3 Measurement of fluid flow and adjusment of control valve

Work tasks at the technical center: ULO2-3.4 Control technolgy ULO2.1-3.4.1 Influence of control parameters ULO2.1-3.4.2 Scaling of a controller

Work tasks at the technical center: ULO2. 2-1 Work tasks at the technical center: ULO2.2-1.2 Complex forming reactions ULO2.2- 1.2.1 Preparation of ammonium magnesia phosphate

Work tasks at the technical center: ULO2.2-1.3 Acid-base-reactions ULO2.2-1.3.1 pH-value – adjustment (example: neutralization of citric acid with a sodium hydroxide solution) ULO2.2-1.3.2 Production of sodium tartrate by neutralization of NaOH with tartaric acid

Work tasks at the technical center: ULO2.2.1.4 Percipitation ULO2.2-1.4.1 Synthesis of calcium carbonate by percipitation of sodium carbonate via calcium chlodride

Work tasks at the technical center: ULO2.2.-2.8 Esterification ULO2.2-1.8.1 Synthesis of ethyl benzoate

Work tasks at the technical center: ULO2.2-2.9 Saponification ULO2.2-1.9.1 Saponification of vegetable/ plant oils

Work tasks at the technical center: ULO2.3-2 Cultivation of fungi ULO2.3-2.1 Cultivation of Saccharomyces cerevisiae for the production of ethanol

Work tasks at the technical center: ULO3-1.2 Taking samples ULO3-1.2.1 Taking and conserving samples

Work tasks production: ULO3-1.2 Taking samples ULO3-1.2.2 Work task from production: Taking samples from tanks ULO3-1.2.3 Work task from production: Taking samples from tub

Work tasks at the technical center: ULO3-2.1 Measuring temperatures ULO3-2.1.1 Determination of the temperature in the absorber liquids

Work tasks at the technical center: ULO3-2.2 Determining densities ULO3-2.2.1 Determining densities via areometers in various solutions

Work tasks at the laboratory: ULO3-2.2 Determining densities ULO3-2.2.2 Determining densities of solids via pycnometer

Work tasks at the technical center: ULO3-2.3 Determining conductivity ULO3-2.3.1 Checking conductivity of fluids

Work tasks at the technical center: ULO3-2 Work tasks at the technical center: ULO3-2.4 Determning of acid capacity ULO3-2.4.1 Measuring pH-values in waste water samples

Work tasks at the technical center: ULO3-2 Work tasks at the technical center: ULO3-2.6 Determining smell, color and turbidity ULO3-2.6.1 Analysing smell, color tint and turbidity of process water

Work tasks at the technical center: ULO3-2 Work tasks at the technical center: ULO3-2.9 Determing all deposited substances ULO3-2.9.1 Analysing sediment volume according to DIN 38409 H9

Work tasks at the technical center: ULO3-2 Work tasks at the technical center: ULO3-2.10 Determining the total germination index ULO3-2.10.1 Bacteriological examination of water in the technical center