Single axis metal cutting What is it in detail Documentation Agenda Welcome What is an Indradrive What to retrofit Solution today Single axis metal cutting What is it in detail Documentation Demonstration Solution Tomorrow Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans ..available in BRC Intranet … Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans ..available in BRC Intranet …(click on image for link) Electric Drives and Controls 2006-Oct / SIM /Knudson

What is it? IndraMotion for Trans Pre-engineered software solution package for Indradrive Targeted for single axis metal cutting solutions New single axis solutions & Retrofit of IP65 Trans-01 blue box + DSC drive Modular Trans-01 + TVM/TDM drive Modular Trans-01 + KDV/KDS drive Single axis Trans-01D Electric Drives and Controls 2006-Oct / SIM /Knudson

Indradrive Product Overview Power sections Converters HCS Inverters HMS/HMD Supply units HMV 1,5…75 kW (1 Infeeding and regenerating 18…120 kW (1 Converters and inverters can be combined Supply units and inverters can be combined Control sections Basic FIXED CONFIGURATION CONFIGURABLE Advanced OPEN LOOP CSB01.1N-FC… ANALOG CSB01.1N-AN… PROFIBUS CSB01.1N-PB… SERCOS UNIVERSAL* SINGLE AXIS CSB01.1C-… DOUBLE AXIS CDB01.1C-… CSH01.1C-… * ANALOG- / PARALLEL-Interface Firmware Basic set Open Loop Closed Loop Extension sets Servo Synchronization Main spindle IndraMotion MLD Single and multi axis motion logic nach IEC 61131 Technologie contains all functions for standard applications Friction and backlash compen-sation, axis fault and encoder fault correction, caliper, etc. Virtual gearbox, virtual cam disk, real and virtual master, etc. . Spindle positioning, gearbox shifting, drive-controlled gearbox swivelling Based on MLD: e.g. winder, register control, tension control, productivity agent, travelling machining etc. Motion Logic Motors IndraDyn S Synchronous servo motors up to 230 Nm IndraDyn A Asynchronous servo motors up to 100 kW IndraDyn L Synchronous linear motors up to 21.500 N IndraDyn T Synchronous torque motors up to 13.800 Nm IndraDyn H High-speed motors up to 30.000 min-1 Gear boxes Planetary gearboxes for standard and high-end applications Accessories EMC - Line choke - Line filter Motor filter - Shielding Energy - Brake units - Brake resistors - Additional capacities Connections Power cable Encoder cable - Bus connectors Operation - Standard, comfort and external panels Engineering IndraWorks - IndraSize Electric Drives and Controls 2006-Oct / SIM /Knudson PRM2 / Th.Fey

Designed to be future proof Basic Drive Structure Designed to be future proof Each drive is divided into two sections 1. Power stage section 2. Control section Electric Drives and Controls 2006-Oct / SIM /Knudson

Indradrive Power Sections Different Size power Sections. Same size control Sections Electric Drives and Controls 2006-Oct / SIM /Knudson PRM2 / Th.Fey

Case B: “Blue Box” Trans Case C: Trans01D (single axis) IndraMotion for Trans Solution Overview Single positioning axis + optional spindle Case B Case A Retrofit targets: Case A: Modular Trans Case B: “Blue Box” Trans Case C: Trans01D (single axis) New Applications Case C Machine Station Electrical Enclosure PLC system Digital I/O ‘ s CTA10 T V D S R A N 1D MDD Motor Electric Drives and Controls 2006-Oct / SIM /Knudson

Life cycle overview Drive products open sales support DIAX02 DDS/DKS MDD/2AD (exc. DKR) DIAX03 DDS/DKR 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 Development DIAX04 MHD/MKD/2AD ANAX TVM/TDM MAC IndraDrive MSK/MAD (MKD/MHD) Market Introduction 1..2 year phase over time from open sale to support Support for 10 years & longer if parts available DIAX01 DKCx.3 87 .. 75 Electric Drives and Controls 2006-Oct / SIM /Knudson

Life cycle overview Metal cutting controllers open sales support MTC200 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 Development MTX Support for 10 years & longer if parts available MT-CNC 87 80 75 Trans-01D Trans-01 IndraMotion for Trans Market Introduction TRANS200 1..2 year phase over time from open sale to support Electric Drives and Controls 2006-Oct / SIM /Knudson

Service cycle of old product TVM /  TDM and MAC motor Products are from the analog NAX family. The estimated end of service is end of 2011 due to component shortage. BRC Germany offers to end users a preventive product overhaul before the service will end and we guarantee in combination with the product overhaul an extension of the service ability until 2016.   Trans-01 Modular Service ability is very limited since 2005 due to component obsolescence. DKS / MDD / CLC-D  Products belong to the DIAX02 generation. The estimated end of service is end of 2013. DKC*.1  Service ability exists until about 2013. Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Overview Modular Trans Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Overview Trans 01 Blue Box Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Overview Easy solution Case A Case C Integrator or OEM built IP65 solution Case B Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraDrive C: Power Sections Overview HCS02.1 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.1E-W0350 i.p. Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraDrive Comparison to DIAX04 & Ecodrive03 Modular and Compact types: 490 mm 315 mm 265 mm HCS02.1-28-70 350 mm HCS02.1-12 295 mm HMV/HMS/HMD HCS 03 HCS 02 *total needed dimension 360 mm Ecodrive 03 265 mm xxx mm 540 mm Diax 04 308 mm xxx mm Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraDrive Comparison to TVM/TDM and DIAX02 Modular and Compact types: 490 mm 315 mm 265 mm HCS02.1-28-70 350 mm HCS02.1-12 295 mm HMV/HMS/HMD HCS 03 HCS 02 *total needed dimension 390 mm TVM/TVD 325 mm xxx mm DIAX02 DKS DIAX02 DDS 390 mm 355 mm 260 mm 325 mm xxx mm xxx mm Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraDyn S Sizes MSK100/101 MSK070/071 MSK060 MSK050 MSK040 MSK030 AH AH A B D E F H Predecessor 27 54 152,5…188 9 40 63 98,5 MxD025 SF(R)-A0 41 82 155,5…185,5 14 50 95 124,5 MxD041 SF(R)-A1 49 98 173…203 19 95 115 134,5 SF(R)-A2 58 116 181…226 24 95 130 156 MxD071 MAC071 70 140 238…352 32 130 165 202 MxD09x MAC9x 96 192 368…502 32/38 130/180 215 211,5/258 MxD11x MAC11x Electric Drives and Controls 2006-Oct / SIM /Knudson PRM2 / Th.Fey

IndraMotion for Trans Solution CSH01.2C-PL-xxx-xxx-CCD-xx-S-xx-FW RKB0004 Encoder feedback Station PLC IND3064/xx Existing I/O Line Filter NFD03.1-480-016 480VAC 3 phase Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Drives in existing cabinet, Case A & C Benefits Very easy and fast integration into existing cabinet Metal cutting programming similar to Trans-01 Use of uniform IndraDrive and VCP08.2 hardware Pre-engineered solution for Motion (progr. blocks, rapid/feed, absolute/incremental, position, feedrate, aux functions, tool length offset, reverse vectors, jumps, etc.) HMI (motion editor, NC-block screen; diagnostics, IO status, parameter setup, jogging, setting absolute reference, help screens) User can make adaptations by use of uniform IndraLogic Connectivity to supervisory PLC Discrete IO like Trans-01 (Trans-01D also possible) Fieldbus (Profibus, DeviceNet) optional Ethernet TCP/IP to Laptop SERCOS III to spindle drive (instead of analog value) Control know how from the company that created the Trans single axis metal cutting solution Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Drives in existing cabinet, Case A&C What to look out for… System is signal compatible to Trans-01 documentation Open source code allows adaptation to “undocumented features” Works for single axis plus spindle via SERCOS III Multi axes solutions are MTX Compact, TK-1, or Trans200 Rewiring of the signal wires in the cabinet very low sink current of 5mA of IndraDrive inputs may not switch 24VDC outputs of the old 3rd party PLC cards (pull down resistors) Encoder, power cable are new. 220V incoming should be increased to 480V in order to remove RPM restrictions Drive will need to be in a cabinet No Trans-01 PIM support (used very seldom) BCD support only with MD1/MD2 option. (Excludes SERCOS III spindle.) Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Replacing IP65 drives, Case B Benefits Easy for OEM/Integrator to design and built IP65 enclosure solution Metal cutting programming similar to Trans-01 Use of uniform IndraDrive and VCP08.2 hardware Pre-engineered solution for Motion (progr. blocks, rapid/feed, absolute/incremental, position, feedrate, aux functions, tool length offset, reverse vectors, jumps, etc.) HMI (motion editor, NC-block screen; diagnostics, IO status, parameter setup, jogging, setting absolute reference, help screens) User can make adaptations by use of uniform IndraLogic Connectivity to supervisory PLC Discrete IO like Trans-01 (Trans-01D also possible) Fieldbus (Profibus, DeviceNet) optional Ethernet TCP/IP to Laptop SERCOS III to spindle drive (instead of analog value) Control know how from the company that created the Trans single axis metal cutting solution Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Replacing IP65 drives, Case B What to look out for… Rexroth does not provide the IP65 ready to install cabinet version System is signal compatible to Trans-01 documentation Open source code allows adaptation to “undocumented features” Works for single axis plus spindle via SERCOS III Multi axes solutions are MTX Compact, TK-1, or Trans200 Rewiring of the signal wires in the cabinet very low sink current of 5mA of IndraDrive inputs may not switch 24VDC outputs of the old 3rd party PLC cards (pull down resistors) Encoder, power cable are new. 220V incoming should be increased to 480V in order to remove RPM restrictions BCD support only with MD1/MD2 option. (Excludes SERCOS III spindle.) Drive will need to be in a cabinet No Trans-01 PIM support (used very seldom) Example: Drive + HMI in IP65 enclosure done by integrator Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Images from Peugeut Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Typical equipment… Amplifier: (size depending on existing 3-phase, drive & motor size) 1 * HCS0x.1E-W0xxx-A-03-NNNV plus filter, choke and accessories Controller section examples: 1 * CSH01.2C-PL-ENS-NNN-CCD-NN-S-NN-FW; R911315512  Ethernet to VCP08.2 and Laptop; parallel I/O 1 * CSH01.1C-PL-ENS-MD1-NNN-NN-S-xx-FW RS232 to VCP08.2 or Laptop (startup more cumbersome); parallel I/O 1 * CSH01.2C-PB-ENS-NNN-CCD-NN-S-NN-FW; R911315511 Ethernet to VCP08.2 and Laptop; Profibus to the PLC 1 * CSH01.2C-CO-ENS-NNN-CCD-NN-S-NN-FW Ethernet to VCP08.2 and Laptop; DeviceNet to the PLC Firmware 1 * FWA-INDRV*-MPH-04VRS-D5-1-NNN-ML Software SWA-IM*MLD-T01-01VRS-D0-CD650-COPY – end user site license SWA-IWORKS-IL*-03VRS-D0-CD650 or higher for each Eng. PC SWA-VIC*PC-INB-02VRS-D0-CD650 if changes to the screens desired Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Sales information It is a BRC US only product (not from BRC Lohr) First project in week of July 4 2006: Briggs & Stratton – 3 Trans-01 modular Integrator: Briggs & Stratton and HiTech Sales Tools SWA-IM*MLD-T01-01VRS-D0-CD650-COPY (BRC US: PN11614412) site license per end user location “open source” PLC and HMI code Brochure Documentation Sales status: AV since 10/2006 Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans What is on the solution CD? 11614412 SWA-IM*MLD-T01-01VRS-D0-CD650-COPY Must be ordered 1x per location Contains Archive Indraworks project (PLC project) Archive of Drive parameters to set basics Further adaptation to actual axis specifics will be required VCP program file Downloaded via USB memory stick Documentation Including start up instructions, Programming Motion program via VCP, I/O Description and signal layout. HMI source code (Visual Composer project) NOT included, but necessary IndraWorks is required for setup and program download Visual Composer required where modification is desired Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraControl VCP 08.2 HMI for IndraMotion for Trans 1 2 3 4 FOUR BASIC MENUS (OPERATIONS) Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraControl VCP 08.2 HMI for IndraMotion for Trans Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - Main Menu M function status screen allows to monitor M functions on the machine. Spindle / BCD is selectable through setup. If none selected this page is suppressed. Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - Main Menu M-functions and Jump conditions can get the short description on the associated pages of MAIN level Tool corrections are set through the pages in the MAIN level. Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - PROGram Menu 1 Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - PROGram Menu 1 Program edit screen: NEXT / PREV buttons increment / decrement the block number. Spindle / BCD elements of the block. Spindle option is available with the cross-communication hardware. Electric Drives and Controls 2006-Oct / SIM /Knudson

PROGram Menu 1 Program overview screen: data from previous, current and following block. Help screen for Program View Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - DIAGnostics Menu 2 Diagnostics: Main menu Diagnostics: Firmware data The active error message field Diagnostics: Clock setup page Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints Integrated clear text diagnostic + service matrix information ! Prioritized display for Remedy Hints Open for OEM/Integrator type service hints ! Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints New menu of the “Diagnostics” level  ‘DRIVE messages’… Message as it appears on the drive display Actual drive message Up to 8 troubleshooting hints as published in the IndraDrive documentation … and the associated Help screen Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints Simple integration with a FunctionBlock . 1. Drive diagnostics message/warning/error is read The diagnostics hints are extracted from structure and inserted as text into hints array. (Output: ar_Further_INFO) OEM hints are inserted as required through the OEM_Hint_x input. The output can be truncated as desired through i_MaxLength input. Note: Through the input str_DiagType one can select which messages should be processed in the FB. Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion_for_Trans 1V04 IndraDrive - Diagnostics with Service Hints Simple integration with a text structure allows other languages if need be List of standard diagnostics hints are provided via a PLC data structure. (Last two entries reserved for OEM hints.) Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - I/O Menu 3 With the BCD enabled, one can define 16 BDC functions. Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - SETUP Menu 4 Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans HMI - Password Screen and Help screens Electric Drives and Controls 2006-Oct / SIM /Knudson

IndraMotion for Trans Solution Q2 / 2007 … Development status Version 2 planned for Q2 / 2007 Main goals: Motion based on PLC-Open function blocks. Project archive and NC program save on the MMC card. (Waiting for file save feature of MPH-05VRS firmware.) Enhanced diagnostics through the VCP08 panel: Access to drive diagnostic memory parameters Synchronization of the drive diagnostics with the VCP08 clock. Implementation of multi station display capabilities of VCP08 (further reduction of the installation cost) Addition of the basic drive tuning and backlash compensation screen. Electric Drives and Controls 2006-Oct / SIM /Knudson

The Drive & Control Company Thank you for your attention Electric Drives and Controls 2006-Oct / SIM /Knudson