DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH

Präsentation zum Thema: "DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH"—  Präsentation transkript:

1 DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH
Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik. 2011, Q 1

2 DKR-Firmenprofil Gegründet: 30. März 1992 Geschäftssitz: Köln-Porz
Gesellschafter: Der Grüne Punkt – Duales System Deutschland GmbH Eigenkapital: 4 Mio. € Personal: 40 MitarbeiterInnen

3 DKR Company Profile Founded: March 30, 1992 Headquarters: Cologne-Porz
Shareholders: Der Grüne Punkt – Duales System Deutschland GmbH Equity: 5.3 million euros Personnel: 34 employees 3 3

4 DKR- Stoffstrommanagement
Angaben pro Material in t/a Gesamtmenge: 2,3 Mio. t/a

5 DKR Material Flow Management
Information for each material in tons per year Total amount: 2.3 million tons per year 1,000,000 740,000 250,000 170,000 75,000 65,000 5 5

6 Consumption of product and disposal of packaging in DSD collection
General Business Model DSD Manufacturer purchases license for disposal Transfer of raw materials into production Packaging manufacturer Filler/bottler Secondary feedstocks Other products Duales System Deutschland Packed product Recycling DSD organizes the whole process of the packaging cycle Gets the money from packaging manufacturers and pays money to the waste management companies – highlight asset lightness of the business model Nationwide system DSD takes care that quotes of PO are fulfilled Waste Management Company Collection and sorting Retail trade Sale of products Consumer Contract agreements Financed by Green Dot licence fees Consumption of product and disposal of packaging in DSD collection Source: DSD

7 Germany’s Packaging Ordinance - Targets
Minimum recovery targets in percent by mass European Directive 94/62 (2004/12) Since January 1, 1999 Material Glass 70% 75% 70% 60% 60% (of this 60 % material recycling!) 15% (60%) Paper, cardboard 60% 15% (60%) Tinplate 70% 15% (50%) Aluminium 50% 15% (50%) Composites 50% Plastics 50% 15% (22,5%) Source: Duales System Deutschland GmbH

8 Infrastructure for Waste Collection in Germany
Who pays for what? Household waste Biowaste Container/bin (paper/cardboard) Bottle bank (Glass) Dual Systems Dual Systems Up to 25 % Local authorities 75 % Yellow bag/bin (Plastics/Metals etc.) Source: Duales System Deutschland GmbH

9 Technik heute: Automatische Sortierung nach Kunststoffarten
FKN PE PS PET PP Mischkunststoffe Sammlung duale Systeme Trommelsieb Magnet- scheider Wirbelstrom- NIR-Sortierung Weißblech Aluminium NIR-Trenner für Kunststoffarten Windsichter Kunststofffolien

10 Technology Today: Automatic Sorting according to Type of Plastic
Beverage Cartons PE PS PET PP Mixed Plastics Dual System Collections Trommel Screen Magnetic Separator Eddy Current NIR Sorting Tinplate Aluminum NIR Separator for Types of Plastic Wind Sifter Plastic Films 10 10

11 Verwertung auf drei Wegen
Werkstoffliches Recycling Altkunststoffe werden zu neuen Produkten umgeschmolzen (alle Nedvang Kunststoffe: PE, PP, Folie, PET, MK) Rohstoffliche Verwertung Einsatz von aufbereiteten Kunststoffabfällen als Reduktions-mittel in der Roheisenerzeugung (nicht für Nedvang-Material) Energetische Verwertung Nutzung des Energiegehalts der Kunststoffe zur Substitution von Primärenergieträgern (nur Sortierreste)

12 Recovery in Three Ways Material Recycling
Old plastic materials are melted down into new products Raw Material Recovery Use of processed plastic waste as a reduction agent in crude iron production Energy Recovery Use of the energy content from plastics as a substitute for primary energy sources 12 12

13 Range of Services for Transparency
Specialized waste management company: dealer & broker ISO Certificate 9001:2008 Determining the annual mass flow for sales packaging from waste producers to the final recipients Examining sorting plants by certified experts to ensure quality Guaranteed legally-compliant and professional recycling and disposal 13 13

14 Quality Management sorting market for recycling material requirements
definition of quality standards (DSD/DKR specifications) tested dispositions evaluated by stastical methods intake quality controll by mobile teams secondary raw material 10 qualities: PET, PE, PP, Films, Mixed Plastics, Tinplate, Alu, Beverage carton, Paper/Cardboard, Residues sorting heterogeneous plastic waste from the Dutch collection

15 Recycling Requirements Nedvang
Acceptance and adaptation of DSD/DKR material specifications for the sorting output Alignment and harmonisation of marketable material fractions according to the market standards Nedvang (DSD) spezifications numbers: PET 328-1 Polyethylen 329 Polypropylen 324 Films 310 Mixed Plastics 350-1 Tinplate 410 Aluminium 420 Beverage cartons 510 Paper/cardboard 550 Residues valid specifications available at Nedvang and DKR homepages

16 Certification of Recyclers
Recyclers for all material streams have to be certified Certificates were checked of independent experts licensed by the German Chamber of Commerce (IHK) Requirement on behalf of Nedvang of certified final reprocessing in Europe Requirement from the German authorities for the notification process – international shippment of waste

17 Werkstoffliches Recycling: Neue Produkte
Aufbereitungsschritte Folien Zerkleinern Waschen / Trennen nach Dichte Trocknen Flaschen Schwimm-Sink- Hydrozyklon- Zentrifugen- Verfahren Verfahren Verfahren

18 Material recycling (1) washing / separation by density e.g. fims
drying e.g. bottles crushing sink-float process centrifuge

19 Werkstoffliches Recycling: Neue Produkte
Regranulierung und Fertigprodukte Umschmelzen im Extruder Regranulat zur Weiterverarbeitung Kunststoffverarbeitung z.B.Blumenkästen, Rohre, Folien

20 Material recycling (2) remelting extrusion regranulating new products
converting new products

21 Folie in Ballen (PE-LD)

22 Ballen Polypropylen (PP)

23 Ballen Polyethylen (PE)

24 Ballen Mischkunststoff

25 Ballen Polyethylenterephthalat (PET)

26 Einsatzmöglichkeiten von Sekundärrohstoffen
Produkt Kunststoff Folien, Rohre, Automobilteile, Verpackungen, Landschafts- und Gartenbaumaterialien Glas Behälterglas Papier alle Arten von Recyclingpapieren und -kartonagen PPK aus den dualen Systemen Recyclingpapiere FKN Weißblech Neustahl

27 Possibilities of Use for Secondary Raw Materials
Product Plastics Film, pipes, automotive components, packaging, gardening and landscaping materials Glass Container glass Paper All types of recycled paper and cardboard PPK from dual systems Recycled paper Beverage Cartons Tinplate New steel 27 27

28 Praxisbeispiele werkstofflicher Stoffströme
Ballenware Aufbereitung Märkte (Beispiele) Folie PE-LD-Regranulat Rohre, Profile, Platten PP PP-Regranulat Automobilindustrie PE PE-HD-Regranulat Rohre, Profile, Eimer, Paletten, Rasengitter MK PO-Regranulat PO + andere Kunststoffe Profile, Rohre, Paletten Formteile, Palisaden, Gartenbau PET PET-Mahlgut dünne Fasern für Textilien dicke Fasern für Möbel

29 Practical Examples of Material Flows
Baled Goods Processing Markets (Examples) Film PE-LD regranulate pipes, profiles, sheets PP PP regranulate automotive industry PE PE-HD regranulate pipes, profiles, buckets, palettes, lawn grids MK PO regranulate PO + other plastics profiles, pipes, palettes, fittings, palisades, landscaping PET PET ground material thin fibers for textiles, thick fibers for furniture 29 29

30 Produkte für industrielle & gewerbliche Kunden
Wartungsschacht aus PE-LD / PO Verlegeplatte aus PO Kontrollschächte aus PO Weg aus PO- 4-Kantprofilen Pflanzgefäße aus PO Ecoraster aus PO Palisaden aus PO & PE-LD

31 Products for Industrial & Commercial Customers
Installation plate made of PO Maintenance shaft made of PE-LD / PO Control shaft made of PO Walkways made of PO- 4-edge profiles Plant container made of PO Ecoraster made of PO Palisade made of PO & PE-LD 31 31

32 Produktbeispiele für Endverbraucher
Abfalleimer aus PP Schraubenbox aus Styropor/PS- Regranulat Stuhl aus PP Pflanzschalen aus PP oder PS Schaukelpferd aus PE-HD & PE-LD Komposter aus PE-LD, Eimer aus PE-HD Eimer aus PE-HD

33 Product Examples for End Users
Waste bins made of PP Chair made of PP Planting containers made of PP or PS Screw box made of Styrofoam/PS- regranulate Rocking horse made of PE-HD & PE-LD Compost container made of PE-LD, bucket made of PE-HD Buckets made of PE-HD 33 33

34 Danke für Ihre Aufmerksamkeit, Fragen?
Thank you for your attention, questions? Name: Gisela Jörn Funktion: Leiterin internationaler Kunststoff -Handel Tel.: – 424 Ihr Kontakt