“Without data you are just another person with an opinion”

Präsentation zum Thema: "“Without data you are just another person with an opinion”"—  Präsentation transkript:

1 “Without data you are just another person with an opinion”
- William Edwards Deming - Most of you know already Mr. W. Edwards Deming. He was an statistics professor back in the 1950th and mainly shaped the Quality Management Systems which are well known nowdays in the automotive industry. One of his most remarkable quotation was Without Data you are just another person with an opinion And this brings me to our topic for today There for i welcome you to my keynote…. 1 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

2 How to get the Gold out of data?
My Name is David Dörfler and i´m very proud to be at Blaichach plant today, as i started my career here about 8 years ago as a manufacturing engineer. I noticed very quickly that i´m a passionate Lean- and IoT guy, therefore i´m in charge now since 3 years on these Topics at Purchasing Supplier Development Team in Stuttgart Zuffenhausen. During the last years working on Lean- and IOT projects together with you, we always end up with the same key question: How to get the gold out of data? Wich information can significantly improve our process?

3 Data Analytics, Data Mining
Connected Industry at RB Suppliers The Main Cost Drivers Labour costs Manual Inspection Cycle Time OEE To answer this question, we now take a look to our typical main cost drivers within the manufacturing environment. The main costdrivers are: Cycle Time, OEE, Labour costs and Manual Inspection. If we want to improve our processes, we have to focus and work on these costdrivers! Therefore i will show you three Solutions today in a minute! Data Analytics, Data Mining 3 M/PSD-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

4 So connected, so effective
Connected Industry at RB Suppliers So connected, so effective Without touching the enterprise IT infrastructure Independent of machine type, age, control system (retrofit) Our Approach Easy to set up Low cost Solution Before we start with the live Demo, i will explain you our approach. IOT is a complex issue. During the last years, we have seen rather risks than chances when discussing Connectivity issues, cloud solutions, complex platform projects etc... Often, it is hard to start with IOT and i understand your concerns. Based on our learnings the key features, that you need to start and succeed fast are: Independend of machine types, age, controlsystem, you can just plug and play. Without touching your enterprise IT infrastructure, which is anyway often more than 20 years old. Galvanically isolated, so no hacking and security issues, no confidential data outside internal servers Easy solutions with Earthshaking results. Cloud native Apps with fantastic User Experience. Not an 20 year old MES-System, which nobody wants to use. Not an MES-System which takes years to implement. These Solutionsets are ready to Use within hours. Now you are asking, how much will that cost? Our solutionsets are all below 1000 Euro. 10 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

5 Live Demo Use Cases

6 Factbird from Blackbird
Industry 4.0 Factbird from Blackbird Wireless hardware, plug and play 12 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

7 Factbird from Blackbird
Industry 4.0 Factbird from Blackbird Cloud based software for process optimization Live production data and KPI’s Time stamped video documentation OEE Report Andon Board Pareto Analysis Analog 4-20 mA sig. for process industry TABLEAU interface for R&D applications 13 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

8 Output Tracking and losses (OEE)
Industry 4.0 Output Tracking and losses (OEE) Why Produced parts and losses are not known or analyzed and therefor not part of improvement scope Getting Transparency takes huge manual Effort and time (e.g. hourly tracking sheet ) Our Solution Set Get data by attaching a sensor at the machine Data visualized on every web browser (Quantities, OEE, Loss factors, pareto) Simple web based User interface for shopfloor people to enter loss-factors Identification of improvement potentials Hardware/Software Sensor, Factbird from Blackbird, IPad for Shopfloor User interface 14 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

9 Cycle Time Analysis

10 Industry 4.0 Cycle time analytics Why
Cycle time has impact on output and with that the costs Variances in cycle time are not known or analyzed and therefor not part of improvement scope Our Solution Set Get data by attaching a sensor at the machine Document all data in Excel that data can easily analyzed Identify improvement potentials Hardware/Software Sensor, XDK (Gateway), Router, Node Red, Azure (Cloud), Excel 16 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

11 Cycle time Analysis and Stopps
Industry 4.0 Cycle time Analysis and Stopps Sensor XDK 1 WLAN + Internet 4 2 Cloud-Computer Ubuntu -Betriebssystem 3 4 Node-RED - Datenanalyse Datenbank Dashboard 17 CP/ASD-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

12 Quick reaction of machine breakdown

13 Quick reaction on machine breakdown
Industry 4.0 Quick reaction on machine breakdown Why When machine operates manless, machine waits for operator in case of breakdown (OEE LOSS)  critical in bottle neck situation When technical problem at machine, loss of time until maintenance is informed Our Solution Set Get data by attaching a sensor at machine traffic light Operator/maintenance gets push notification about machine shut down on mobile phone/display/smartwatch Hardware/Software Sensor, XDK (Gateway), Router, Node Red/Grafana, Azure (Cloud), mobile phone/screen/watch 19 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

14 Quick reaction in case of machine breakdown
Industry 4.0 Quick reaction in case of machine breakdown WLAN + Internet Mini-Computer 1 2 Raspbian -Betriebssystem Sensor XDK 3 Datenbank Dashboard / Bedienoberfläche 4 Alternativ: Ubuntu -Betriebssystem SD-Karte Messanger-Dienste Smartphone / Smartwatch 5 20 M/PSD2-EU | © Robert Bosch GmbH Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

15 Thank You Now you are in charge.
Start with Industry 4.0 now! Don´t Wait anymore! You can invite me everytime to support you.