Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  1 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche.

Präsentation zum Thema: "Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  1 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche."—  Präsentation transkript:

1 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  1 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. New Structured Light Projection and Image Processing Sensor PHOENIX

2 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  2 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. PreparingCalibrationMeasuringEvaluateExport Preparing The optical sensor does not require any reference marks, time for heating or pre- treatment of the surfaces. Calibration The sensor is calibrated with a reference sphere. Due to the full integration into WENZEL software recalibration is not necessary. Measuring Rapid and non- contact capturing of geometry elements and point clouds. The combi- nation with tactile sensors meets a very wide variety of different measuring requirements in a closed system. Evaluate By short capture and evaluation cycle times, meaningful results are generated directly after the measurement with the standard measuring software Metrosoft CM. Export Easy export of measuring data into modern CAD, CAM or CAQ systems. At a Glance: PHOENIX Measuring Process

3 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  3 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Your Benefits at a Glance  Measure without the need to stick on reference marks and without pretreating the surface that has to be measured  Saving time by fast measuring  Collection of features (geometry elements) and point clouds in one system  Automatic detection of geometric elements  Tactile measurement comparison (optical and tactile measurements have the same data output)  Minimal training required (already known and intuitive software system)  Use of existing systems (upgrade with little effort)  Color, temperature, material, user and surface insensitive sensor

4 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  4 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Universal Use  Ideal tool for quality assurance, serial monitoring and serial analysis  Typical application areas of the PHOENIX are the automotive industry, but also plastic and sheet metal processing  The small and lightweight design allows the sensor to be connected to 3D coordinate measuring machines with standard components and the use in production lines and special measurement units

5 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  5 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Accurate Results for Different Materials, Colors and Finishes  The sensor enables the detection and measurement of mixed materials such as carbon fiber reinforced plastics combined with aluminum and sheet metal.  The sensor parameters can be adjusted to suit the material.  The PHOENIX has the ability to recognize different textured surfaces, to diagnose defects such as scratches and even to collect barcodes for process control.  The sensor is relatively insensitive to ambient lighting and delivers reliable results almost independently of the lighting conditions.  The PHOENIX can record data on different colors and work pieces with different surface texture  Multi-colored components and small, rough finish and flexible work pieces can be measured easily quickly.

6 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  6 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Multi-Sensor Operation and Automatic Exchange  In multi-sensor operation, the advantages of the PHOENIX optical sensor can easily be combined with the advantages of tactile measuring systems.  Both technologies can be used independently or together.  With Renishaw ACR1, ACR2 and ACR3 probe changers the sensors can automatically be changed.  A retrofit of existing systems can be easily implemented.

7 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  7 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. High Measuring Productivity  Information from gray scale images and 3D points are determined, saved and analyzed in one common coordinate system at high resolution.  Within a very short time all the necessary data for the measurement object can be recorded.  The new PHOENIX is fully integrated into WENZEL software packages. Due to its light weight it can be mounted on the PH10 motorized indexing head and the PHS servo positioning head from Renishaw.  All system components match perfectly because measuring machine, sensor and software are developed and maintained by WENZEL.

8 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  8 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Unique Functionality The combined Solution BeamerStatus LEDsDLP ProjectorVibration-free ConstructionHigh quality WENZEL lensTemperature SensorGlobal Shutter SensorIntegrated PCCameraAuto Joint ConnectionMeasuring volumeWork pieceMeasuring field

9 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  9 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design.  The PHOENIX uses a unique combination of methods for recording and evaluation data in one single operation.  Firstly, the phase shift method using structured light projection.  Secondly, an image processing method is used for 3D measurement of features e.g. circles.  By simultaneous use of both of these methods the measurement of very thin-walled component features as in sheet metal and stamped parts, as well as the complete capture of surfaces are possible.  Due to the digital light projector and the projection of red, green or blue light, the true color of components can be analyzed and reproduced in 3D.  Total reflections on surfaces can mostly be avoided by texture projection. Unique Functionality The combined Solution

10 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  10 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Technical Data Weight [g]315 Dimensions (L x B x H) [mm]120 x 78 x 74 Working Distance [mm]~ 70 (+/- 15) Measuring Field [mm]~ 40 x 30 x 30 Resolution [Pixel]754 x 480 (~ 0,05 mm) Accuracy [µm]+/- 8 Probing Error according DIN ISO 10360-2 (MPE-P) Live-Images per secondMax. 30 Measuring Time (Circle)ca. 2,0 sec Subject to technical modification and to changes in scope and design.

11 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  11 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Highest Productivity with PHOENIX Product features that speak for themselves FAST  No need for preparation time - No markers bonding - No calibration of markers  Shortest calibration time  Quick recording  Direct evaluation: Measurement results are obtained immediately after the measurement FLEXIBLE  Evaluation of mixed materials possible (i. e. CFK combined with Aluminum)  Texture identification (i. e. barcodes, defects such as scratches)  Color detection  higher degree of automation and accuracy  Measurement of multicolor components and small, rough and soft workpieces COMPATIBLE  One sensor for measuring geometry elements and planar point clouds  Adaptable (Autojoint) at Renishaw probe heads PH10 and PHS  Automatically exchangeable via Renishaw ACR1, ACR2 und ACR3 autochange rack  Upgrading and retrofitting of existing systems and processes  Complete solution from one supplier of measuring machine, controller, sensor and software

12 Autor: MFiStreifenlichtprojektions- und Bildverarbeitungssensor PHOENIX Page  12 Die Vervielfältigung sowie die Weitergabe an Dritte ist ohne schriftliche Zustimmung der WENZEL Group GmbH & Co. KG nicht gestattet! WENZEL Group GmbH & Co. KG - Company Proprietary - Reproduction and Distribution Strictly Forbidden! The company has the rights to change any technical details without giving notice. Subject to technical modification and to changes in scope and design. Thank you for your attention!