MEETING BRUSSELS MARCH 14, 2013

Präsentation zum Thema: "MEETING BRUSSELS MARCH 14, 2013"—  Präsentation transkript:

1 MEETING BRUSSELS MARCH 14, 2013
CURRENT STATUS OF WG1 CHEMICAL OPERATOR J. Seibold, SBG Dresden mbH

2 Development of Units of Learning Outcome
ECVET chemistry algorithm for the creation of units of learning outcomes Creating Work Tasks to verify according to CREDCHEM template

3 Structure of Units of Learning Outcome
ULO 1 Executing internal logistics ULO 2 Conducting processes ULO 3 Participating in quality control and customer orientation ULO 4 Executing maintenance and repairs

4 Subdivision of ULO 2 ULO 2 Conducting processes ULO 2.1
Conducting physical processes ULO 2.2 Conducting chemical processes ULO 2.3 Conducting biological processes

5 Outline ULO2.1 Conducting physical processes
Thermal core processes ULO Heating and Cooling ULO Vaporization ULO Distillation ULO Rectification ULO Extraction ULO Absorption ULO Crystallization ULO Adsorption ULO Membraneprocesses ULO Drying ULO Freeze-drying ULO Sublimation ULO2.1-1…. ULO2.1-2 Mechanical core processes ULO Filtration ULO Mixing ULO Screening ULO Comminution ULO Conveyance ULO Centrifugation ULO Dispersing ULO2.1-2…. ULO2.1-3 EI&C-technology ULO2.-3.1 P&I diagram ULO Automation technology ULO Measurement technique ULO Control technology ULO2.1-3…. work tasks laboratory work tasks technical center work tasks production

6 ULO2.1: Survey of available work tasks
ULO Manual and automatic tempering of fluids ULO Temperature Mixing ULO Distillation of a mixture of ethanol and water ULO Rectification of a mixture of methanol and water ULO Extraction of CuSO4 ULO Recrystallization of boric acid ULO Crystallization (example: copper(II) sulphate) ULO Filtration of calcium carbonate at low pressure ULO Preparation of a solution of salt in water with subsequent filtration ULO Homogenization of a solution of salt in water ULO Production task: batch production of wood protection, universal primer and metal protective lacquer ULO Comissioning practice of the cutting mill SM 300 ULO Comissioning practice of the Ultra Centrifugal Mill ZM200 ULO Commissioning practice of the impact mill pulverisette14 ULO Filling and emptying the training and examination equipment ULO Compiling characteristic curves of pumps ULO Compilation of a piping and instrumentation diagram ULO Production task paint filling using a robot ULO Marking points of EI&C ULO Compilation of a calibration curve for a resistance thermometer Pt100 ULO Measurement of fluid flow and adjusment of control valve ULO Influence of control parameters ULO Scaling of a controller

7 Outline ULO2.2 Conducting chemical processes
Inorganic reactions ULO Oxidation und reduction ULO Complex forming reactions ULO Acid-base-reactions ULO Percipitation ULO Solid state reaktions ULO Photochemical reactions ULO Ion exchange reactions ULO Hydratiion reactions ULO Elektrolysis ULO Fused salt electrolysis ULO2.2-1…. ULO2.2-2 Organic reactions ULO Addition ULO Substitution ULO Elimination ULO Relocation ULO Alkylation ULO Isomerisation ULO Polymerisation ULO Esterification ULO Saponification ULO2.2-2…. work tasks laboratory work tasks technical center work tasks production

8 ULO2.2: Survey of available work tasks
ULO Preparation of ammonium magnesia phosphate ULO pH-value – adjustment (example: neutralization of citric acid with a sodium hydroxide solution) ULO Production of sodium tartrate by neutralization of NaOH with tartaric acid ULO Synthesis of calcium carbonate by percipitation of sodium carbonate via calcium chlodride ULO Synthesis of ethyl benzoate ULO Saponification of vegetable/ plant oils

9 Outline ULO2.3 Conducting biological processes
Cultivation of bacteria ULO Cultivation of Escherichia coli for the production of L-phenylalanine ULO Cultivation of Corynebacterium glutamicum for the production of glutamic acid ULO Cultivation of Streptomyces aureofaciens production of tetracycline ULO ULO2.3-3 Cultivation of animal cells ULO Cultivation of hybridoma cell lines for the production of monoclonal antibodies ULO Cultivation of baby hamster kidney (BHK) cell lines for the production of vaccines ULO ULO2.3-4 Culturing of plant cells ULO Cultivation of Chlorella vulgaris for the production of biomass ULO Cultivation of Lemna minor for biopharmaceutical production ULO Cultivation of Physcomitrella patens for biopharmaceutical production ULO ULO2.3-2 Cultivation of fungi ULO Cultivation of Saccharomyces cerevisiae for the production of ethanol ULO Cultivation of Aspergillus niger for the production of citric acid ULO Cultivation of Penicillium camemberti the production of biomass ULO Cultivation of Penicillium roqueforti for production of biomass ULO work tasks laboratory work tasks technical center work tasks production

10 ULO2.3: Survey of available work tasks
ULO Cultivation of Saccharomyces cerevisiae for the production of ethanol

11 Structure of Learning Outcome Units
ULO 1 Executing internal logistics ULO 2 Conducting processes ULO 3 Participating in quality control and customer orientation ULO 4 Executing maintenance and repairs

12 Outline ULO3 Participating in quality control
Taking samples ULO3-1.1 Sample preparation ULO3-1.2 ULO3-1.3 Postprocessing samples ULO3-1…. ULO3-2 Samples analysis ULO3-2.1 Measuring temperatures ULO3-2.2 Determining densities ULO3-2.3 Determining conductivity ULO3-2.4 Measuring pH-values ULO3-2.5 Determining refractive indices ULO3-2.6 Determining smell, color and turbidity ULO3-2.7 Determining total and dry residue at filtration ULO3-2.8 Determning of acid capacity ULO3-2.9 Determing all deposited substances ULO3-2.10 Determining the total germination index ULO3-2…. ULO3-3 Participating in quality control ULO3-3.1 Applying rules of quality management ULO3-3.2 Statistical quality control ULO3-3.3 Concepts of quality control ULO3-3.4 Checking of quality management ULO3-3.5 Validating a process ULO3-3…. work tasks laboratory work tasks technical center work tasks production

13 ULO3: Survey of available work tasks
ULO Taking and conserving samples ULO Work task from production: Taking samples from tanks ULO Work task from production: Taking samples from a tub ULO Determination of the temperature in the absorber liquids ULO Determining densities via areometers in various solutions ULO Determining densities of solids via pycnometer ULO Checking conductivity of fluids ULO Measuring pH-values in waste water samples ULO Analysing smell, color tint and turbidity of process water ULO Analysing sediment volume according to DIN H9 ULO Bacteriological examination of water in the technical center

14 Development of the ULOs
ECVET chemistry algorithm for the creation of units of learning outcomes Analysing work tasks Process Operator CP ULO 1 Executing internal logistics ULO 2 Conducting processes ULO 3 Participating in quality control ULO 4 Executing maintenance and repairs

15 general description of learning outcomes
Theoretical and practical testing of ULOs general description of learning outcomes validation verification of ULOs production laboratory technical center testing testing creating job-related tasks creating assessment tools

16 creating assessment tools
ULO 1 Executing internal logistics ULO 2 Conducting processes ULO 3 Participating in quality control ULO 4 Executing maintenance and repairs

17 Example for practical assessment
ULO 3 Participating in quality control Work Task ULO Determining densities via areometers in various solutions Adapted assessment

18 Thank you very much for your attention!
Ende

19 Work tasks at the technical center: ULO2.1-1.1 Heating and cooling
ULO Manual and automatic tempering of fluids ULO Temperature Mixing

20 Work tasks at the technical center: ULO2.1-1.3 Distillation
ULO Distillation of a mixture of ethanol and water

21 Work tasks at the technical center: ULO2.1-1.4 Rectification
ULO Rectification of a mixture of methanol and water

22 Work tasks at the laboratory: ULO2.1-1.5 Extraction
ULO Extraction of CuSO4

23 Work tasks at the technical center: ULO2.1-1.7 Crystallization
ULO Recrystallization of boric acid

24 Work tasks at the laboratory: ULO2.1-1.7 Crystallization
ULO Crystallization (example: copper(II) sulphate)

25 Work tasks at the laboratory: ULO2.1-2.1 Filtration
ULO Filtration of calcium carbonate at low pressure

26 Work tasks at the technical center: ULO2.1-2.2 Mixing
ULO Preparation of a solution of salt in water with subsequent filtration ULO Homogenization of a solution of salt in water

27 Work tasks production: ULO2.1-2.2 Mixing
ULO Production task: batch production of wood protection, universal primer and metal protective lacquer

28 Work tasks at the technical center: ULO2.1-2.4 Comminution
ULO Comissioning practice of the cutting mill SM 300 ULO Comissioning practice of the Ultra Centrifugal Mill ZM200 ULO Commissioning practice of the impact mill pulverisette14

29 Work tasks at the technical center: ULO2.1-2.5 Conveyance
ULO Filling and emptying the training and examination equipment ULO Compiling characteristic curves of pumps

30 Work tasks at the technical center: ULO2.1-3.1 P&I Diagram
ULO Compilation of a piping and instrumentation diagram

31 Work tasks production: ULO2.3-3.2 Automation technology
ULO Production task paint filling using a robot

32 Work tasks at the technical center : ULO2-3.3 Measurement technique
ULO Marking points of EI&C ULO Compilation of a calibration curve for a resistance thermometer Pt100 ULO Measurement of fluid flow and adjusment of control valve

33 Work tasks at the technical center: ULO2-3.4 Control technolgy
ULO Influence of control parameters ULO Scaling of a controller

34 Work tasks at the technical center: ULO2. 2-1
Work tasks at the technical center: ULO Complex forming reactions ULO Preparation of ammonium magnesia phosphate

35 Work tasks at the technical center: ULO2.2-1.3 Acid-base-reactions
ULO pH-value – adjustment (example: neutralization of citric acid with a sodium hydroxide solution) ULO Production of sodium tartrate by neutralization of NaOH with tartaric acid

36 Work tasks at the technical center: ULO2.2.1.4 Percipitation
ULO Synthesis of calcium carbonate by percipitation of sodium carbonate via calcium chlodride

37 Work tasks at the technical center: ULO2.2.-2.8 Esterification
ULO Synthesis of ethyl benzoate

38 Work tasks at the technical center: ULO2.2-2.9 Saponification
ULO Saponification of vegetable/ plant oils

39 Work tasks at the technical center: ULO2.3-2 Cultivation of fungi
ULO Cultivation of Saccharomyces cerevisiae for the production of ethanol

40 Work tasks at the technical center: ULO3-1.2 Taking samples
ULO Taking and conserving samples

41 Work tasks production: ULO3-1.2 Taking samples
ULO Work task from production: Taking samples from tanks ULO Work task from production: Taking samples from tub

42 Work tasks at the technical center: ULO3-2.1 Measuring temperatures
ULO Determination of the temperature in the absorber liquids

43 Work tasks at the technical center: ULO3-2.2 Determining densities
ULO Determining densities via areometers in various solutions

44 Work tasks at the laboratory: ULO3-2.2 Determining densities
ULO Determining densities of solids via pycnometer

45 Work tasks at the technical center: ULO3-2.3 Determining conductivity
ULO Checking conductivity of fluids

46 Work tasks at the technical center: ULO3-2
Work tasks at the technical center: ULO3-2.4 Determning of acid capacity ULO Measuring pH-values in waste water samples

47 Work tasks at the technical center: ULO3-2
Work tasks at the technical center: ULO3-2.6 Determining smell, color and turbidity ULO Analysing smell, color tint and turbidity of process water

48 Work tasks at the technical center: ULO3-2
Work tasks at the technical center: ULO3-2.9 Determing all deposited substances ULO Analysing sediment volume according to DIN H9

49 Work tasks at the technical center: ULO3-2
Work tasks at the technical center: ULO Determining the total germination index ULO Bacteriological examination of water in the technical center